Time study and Balancing.
Flow establishment by building lines.
Process Improvements like shot blasting, Ergonomic workplaces.
5S and VM deployment throughout.
Height adjusting
Material handling and WIP trolleys designed.
Kitting Trolleys Designed.
Results
Capacity Improvement
350 Line : 60 from 25 per month
650 Line : 50 from existing 25 per month
1200 Line: 24 from existing 10 per month
Throughput time
Standard : 1 Week from existing 2.5 to 3 weeks
Non Standard : 3 weeks from existing 6-7 weeks