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IDOS Consultants
  • Home
  • Our Company
  • Our Services
  • Case Studies
  • IDOS Lean Trainings and Workshop
  • Retainership and AMC
  • Career
  • Our Happy Clients
  • Testimonials
  • Ergonomic Products
  • Enquiry
  • Contact

Case Study – Heat Exchanger Manufacturer

Case Study – Heat Exchanger Manufacturer

Time study and Balancing.
Flow establishment by building lines.
Process Improvements like shot blasting, Ergonomic workplaces.
5S and VM deployment throughout.
Height adjusting
Material handling and WIP trolleys designed.
Kitting Trolleys Designed.

Results

Capacity Improvement
350 Line : 60 from 25 per month
650 Line : 50 from existing 25 per month
1200 Line: 24 from existing 10 per month

Throughput time

Standard : 1 Week from existing 2.5 to 3 weeks
Non Standard : 3 weeks from existing 6-7 weeks

Enquiry Now

Case Studies

  • Case Study - Fan Industry
  • Case Study - Time and Motion Study by MOST (German MNC)
  • Case Study – Lean in Fabrication Industry
  • Case Study - FMCG
  • Case Study - FMCG (Mass Production)
  • Case Study - Ergonomic Work Place Designs With RULA & REBA Study
  • Case Study - Green Field Factory Planning
  • Case Study - Heat Exchanger Manufacturer

Core Lean Implementation Projects

  • Basic Lean Manufacturing Implementation Programme
  • Advanced Lean Manufacturing Implementation Programme
  • SFM-Shop Floor Management Implementation
  • Green Field Projects Implementation

Specific Lean Implementation Projects

  • 5'S and VM (Visual Management)
  • Time Study by MOST
  • Materials, Inventory Management with Kan Ban-PULL System
  • SLP-Systematic Layout Planning
  • Ergonomic Analysis (RULA-REBA) and Solutions
  • Diagnostic Tour of the Plant
  • Org Structure and KRA - KPI & MIS Deployment
  • Change over Time Reduction Through SMED

Contact Us

  • 402, Meena Avenue, Sambhaji Path, Vishnu Nagar, Naupada, Thane - 400602
  • MR.SHAILESH OAK
    +91 9930998288
  • IDOS Consultants

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