| Topics | Importance |
|---|---|
| Time and Motion Study - Line Balancing | Unbalanced Line results in lower output, increase in Idle Time(Less work distribution) or overburden(Excess work distribution). Line balancing ensures that all operators and machines work together in a balanced fashion. No operator or machine should be overburdened or idle. By minimizing downtime, line balancing reduces waiting waste. |
| SOP and SW Implementation | An SOP is a useful business tool as it communicates the correct way of carrying out an activity within your organization. Updating SOPs provides a method to communicate the process changes to employees.
Standard work helps to ensure that every worker is executing tasks by following the specific set of rules and processes. This helps to reduce errors, waste and risks and also facilitates problem-solving. |
| Digitalised Kanban | Digilitised Kanban removes the barriers that often prevent teams from reaching their potential with Kanban. |
| Poka-yoke - Mistake Proofing | Poka-Yoke ensures that the right conditions exist before a process step is executed, and thus preventing defects from occurring in the first place. Poka-Yoke ensures producing the products "First Time Right". |
| SMED-Quick Changeover | This approach is useful in setup time reduction activities, which ultimately improves Responsiveness to Customer Demand by anabling Small Batch size Production. |
| LCA-Low Cost Automation and Process Improvement | In LCA the investment cost is low, and ROI is high in terms of improved productivity and better work efficiency. LCA provides quality, flexibility, increases productivity, reduces cost, and can be easily implemented and affordable by SMEs. |
Advanced Lean Manufacturing Implementation Programme
Benefits
Lean Culture Building
Productivity Improvement
Flow Improvement
WIP reduction-Inventory Control
Rework/Rejection reduction
Waste Reduction
Productivity Improvement
Flow Improvement
WIP reduction-Inventory Control
Rework/Rejection reduction
Waste Reduction