Identified areas of improvement:
High rejection.
Unbalanced lines building WIP inventory.
Improper storage and material handling.
Achievements :
Winding line redesign to optimize manpower by 25%.
Motor line redesign to improve productivity by 100%. Output increase from 750/shift to 1500/shift.
Overall capacity estimated to increase by 50%. From 1600 Fans to 2400 Fans per Shift.