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Productivity Improvement
  • Home
  • Our Company
  • Our Services
  • Case Studies
  • IDOS Lean Trainings and Workshop
  • Retainership and AMC
  • Career
  • Our Happy Clients
  • Testimonials
  • Ergonomic Products
  • Enquiry
  • Contact

Case Study - FMCG (Mass Production)
Household Cleaning Product - Productivity Improvement

Case Study - FMCG (Mass Production)
Tangible Results

Productivity improvement 50% Machines can run at 2.4 m/s instead of 1.6 m/s, due to improvements in work place & balancing of further activities.(24000 Units per shift from 16000)
O/p improvement from 2.25 Lacs to 3.75 Lacs per month
Manpower optimisation from 45 to 32
LCA improved personal productivity.
Balanced line eliminated WIP
Space productivity of 25


Deployment of functional KanBans throughout in the Stationary Mass Production Factory
Case Study - FMCG (Mass Production)

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Case Studies

  • Case Study - Fan Industry
  • Case Study - Time and Motion Study by MOST (German MNC)
  • Case Study – Lean in Fabrication Industry
  • Case Study - FMCG
  • Case Study - FMCG (Mass Production)
  • Case Study - Ergonomic Work Place Designs With RULA & REBA Study
  • Case Study - Green Field Factory Planning
  • Case Study - Heat Exchanger Manufacturer

Core Lean Implementation Projects

  • Basic Lean Manufacturing Implementation Programme
  • Advanced Lean Manufacturing Implementation Programme
  • SFM-Shop Floor Management Implementation
  • Green Field Projects Implementation

Specific Lean Implementation Projects

  • 5'S and VM (Visual Management)
  • Time Study by MOST
  • Materials, Inventory Management with Kan Ban-PULL System
  • SLP-Systematic Layout Planning
  • Ergonomic Analysis (RULA-REBA) and Solutions
  • Diagnostic Tour of the Plant
  • Org Structure and KRA - KPI & MIS Deployment
  • Change over Time Reduction Through SMED

Contact Us

  • 402, Meena Avenue, Sambhaji Path, Vishnu Nagar, Naupada, Thane - 400602
  • Productivity Improvement
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